VOLVO PENTA WORKSHOP REPAIR MANUAL 2001 - 2003

This workshop manual contains repair instructions for the 2001, 2002 and 2003 engines. The instructions concerning overhauling describe the most suitable working methode using the special tools listed under the heading "Special tools". Both the engine designation and its serial number must be clearly stated in all correspondence concerning the engine and wher ordering parts.

Contents of Volvo Penta Workshop Repair Manual
  • Disassembly
    Cylinder head ~ Transmission ~ Piston, piston rods ~ Flywheel ~ Crankshaft ~ Camshaft
  • Overhaul
    Disassembling the cylinder head ~ Valve guides ~ Valve seats ~ Valves ~ Valve springs ~
    Rocker arm mechanism ~ Injector sleeve ~ Injectors ~ Assembling the cylinder head ~
    Feed Pump ~ Pistons ~ Crankshaft ~ Camshaft ~ Connecting rods ~ Thermostat ~ Sea water pump
  • Assembly
    Crankshaft ~ Pistons ~ Flywheel ~ Transmission ~ Adjusting the valve clearance ~ Checking the injection angle ~ 2003 Turbo ~ Fresh water cooling ~ Electrical system ~ Fault tracing scheme ~ Special tools ~ Technical data
here

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