This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. This service manual has been prepared primarily for the purpose of assisting service personnel in providing effective service and maintenance of the Peugeot 405. This manual includes procedures for maintenance, adjustment, removal and installation, disassembly and assembly of components, and troubleshooting.

Table contents Peugeot 405 Service Manual

  • Introduction to the Peugeot 405
  • Safety first!
  • Roadside Repairs
    If your car won’t start ~ Jump starting Page ~ Wheel changing Page ~ Identifying leaks Page ~ Towing
  • Weekly Checks
    Introduction ~ Underbonnet check points ~ Engine oil level ~ Coolant level ~ Brake fluid level ~ Power steering fluid level ~ Tyre condition and pressure ~ Screen washer fluid level ~ Wiper blades ~ Battery ~ Bulbs and fuses
  • Lubricants, fluids and tyre pressures
  • Routine Maintenance and Servicing
  • Repairs And Overhaul
    TU petrol engine in-car repair procedures ~ XU petrol engine in-car repair procedures ~ Engine removal and overhaul procedures ~ Cooling, heating and ventilation systems
    Fuel/exhaust systems - carburettor models ~ Fuel/exhaust systems - single-point fuel injection models ~ Fuel/exhaust systems - multi-point fuel injection models ~ Emission control systems ~ Starting and charging systems ~ Ignition system
  • Transmission
    Clutch ~ Manual transmission ~ Automatic transmission ~ Driveshafts
  • Brakes and Suspension
    Braking system ~ Suspension and steering
  • Body equipment
    Bodywork and fittings ~ Body electrical systems
  • Wiring Diagrams
  • Reference
    Dimensions and weights ~ Conversion factors ~ Buying spare parts and vehicle identification ~ General repair procedures ~ Jacking and vehicle support ~ Radio/cassette unit anti-theft system - precaution ~ Tools and working facilities ~ MOT test checks ~ Fault finding ~ Glossary of technical terms
  • Index

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